Tooling optimized for aluminum, titanium, and nickel alloys

Exactaform's ExactaMill XE13 and XE22 series offer increased productivity and enhanced reliability.

row of cutting and milling tools
ExactaMill XE13 and XE22 series
Photo credit: Exactaform

Global provider of high-performance cutting solutions, Exactaform, has launched its ExactaMill XE13 and XE22 Series with its U.S. arm, Exactaform USA.

With this expansion, Exactaform USA strengthens its position in the aerospace sector in the United States, ensuring fast and reliable access to top-tier cutting tools for precision machining of aluminum, titanium, and nickel alloys.

The ExactaMill XE13 Series is engineered for aluminum alloys and features advanced DLC coating technology to deliver extended tool life, while the ExactaMill XE22 Series is optimized for titanium and nickel alloys with high-performance PVD coatings that enhance durability and cutting efficiency.

The cutters for aluminum alloys feature two and three-flute designs with optimized flute profiles for superior chip evacuation, polished flutes to prevent built-up edge (BUE), and optimized geometries for high-speed cutting with minimal vibration. For titanium and nickel alloys, the range includes robust core designs for added strength, heat-resistant coatings to extend tool life, and fine-pitch geometries to enhance stability when machining tough materials. Ideal for aerospace applications, these advanced features provide manufacturers with greater process security, improved tool longevity, and enhanced machining efficiency.

Roughing endmills feature a PVD AlCrN based coating with post-coat treatments that improves abrasion resistance and significantly improves tool life performance in coolant applied applications. AlTiN based coating with enhancing elements and the latest coating technology applied provide refinement of the cutting edge for long tool life and superior surface quality from the machining process.

With more than 45 years of expertise in the cutting tools industry, Exactaform has been serving the U.S. market since its founding in 1979, providing advanced ustomized solutions for aerospace, automotive, and precision manufacturing. After decades of working with North American manufacturers, the company established a dedicated U.S. facility in 2017 to enhance local support and reduce lead times.

This latest launch further strengthens Exactaform USA’s presence in the region, operating from a manufacturing facility in Tennessee to meet rising industry demand and streamlining supply chains for businesses. Through strong partnerships with Airbus, BAE Systems, GE Aerospace, and other leading manufacturers, Exactaform continues to reinforce its reputation as a trusted supplier of high-performance tooling solutions.