Exelis to Supply Composite Components for Dreamliner

Exelis, headquartered in McLean, Va., has been selected by Boeing to produce composite airframe substructures for the 787 Dreamliner. Work will begin immediately at the Exelis composite design and manufacturing center in Salt Lake City, Utah.

 

“This award is a result of our performance and partnership with Boeing – a relationship that spans more than 40 years,” said Mike Blair, vice president and general manager of Exelis Aerostructures business. “Our expertise in high-rate, high-volume composite production and the available capacity to facilitize quickly provide a distinct advantage to our customer.” 

 

Exelis is a long-standing trusted supplier to Boeing providing composite storage tanks for the 737, 747, 767, and 777 models. The company recently received Boeing gold supplier status for its 100% quality and on-time delivery achievement. 

 

“Our commitment to operational excellence will extend to the 787 program, providing our customer with the highest level of dependability and quality performance,” said Blair. 

 

Composite materials make up 50% of the primary structure of the 787 Dreamliner, which provides a significant weight savings from traditional metallic structures. The results are fuel efficiency: 20% less than today’s similarly sized airplanes, and improved environmental performance. The 787-9 Dreamliner will carry 250-290 passengers on routes of 8,000nm to 8,500nm (14,800km to 15,750km). The new 787-10, launched in June 2013, will extend and complement the family, carrying 300-330 passengers up to 7,000nm (12,964km), or more than 90% of the world’s twin-aisle routes.

 

Boeing estimates the total market for the 787 family of models to be more than 3,500 aircraft during the next 20 years and expects to deliver more than half of the total or 1,750 aircraft in that market. To date, orders of the 787 Dreamliner have totaled 385 aircraft.