Fluid cell sheet hydroforming (Video)

Beckwood’s Triform 68-10 fluid cell sheet hydroforming machine is currently being used to make large engine components for space launch vehicles.

Triform 68-10 fluid cell sheet hydroforming machine

Features

• High-performance sheet metal and composite forming capability

• Increased forming capacity via a universal bladder can form multiple parts in a single cycle

• Dramatically lower tooling costs through elimination of mated dies

• Minimized reliance on skilled labor through an intuitive, programmable control system with built-in recipe handling

• Compact, flush-floor designs eliminate the need for pits or special foundations

• Even application of pressure outperforms traditional rubber pad forming

• Fast, inexpensive bladder changes for increased up-time

• Reduced unplanned downtime with simple preventive maintenance

Specifications
Forming area 68" dia (1,727mm)
Max. chamber pressure 10,000psi (689 bar)
Max. tool height 12” (304 mm)
Cycle time* 130 seconds incl. shuttle
Max. dwell 30 seconds

Power System*
Total system 295hp
Working fluid AW 46
Reservoir capacity 600 gal (2,271L)

Dimensions
Length 210" (533cm)
Width 196" (498cm)
Height 205" (520cm)

Control System
Programmable Controls (PLC) Allen Bradley CompactLogix
Touchscreen Interface 15" color touchscreen

* All cycle times are estimated with filler plate at 5,000psi and 50% volume.