Latest manufacturing technology November/December 2025

5-axis horizontal machining center

PHOTOS COURTESY OF RESPECTIVE COMPANIES

The HX500 5-axis horizontal machining center combines a rigid body structure, direct-drive-motor-driven high-speed two-axis table, and a high-speed automatic tool changer to reduce cycle time. Its inverted table mechanism lets chips drop directly onto its central trough, discharging them quickly.

Using direct-drive motors for its A axis (tilt) and B axis (slewing) and a twin drive axis for its Z axis, the machine reaches fast-travel speeds of 65m/min. for X, Y, and Z axes, rotating speed of 50rpm for the A-axis, and fast-forward rotation of 100rpm for the B-axis.

An automatic pallet changer (APC) achieves 1,050mm pallet height in the setup station, increasing operator comfort.

A maintenance function on the display panel lets operators check, record, and manage work item history. ECO sleep function saves electricity, while an inverter-controlled oil cooler minimizes oil temperature fluctuation only when needed, further reducing energy use.

Nidec OKK Corp.
https://www.nidec.com/en/nidec-okk

Giant tooling system for heavy-duty machining

Engineered for applications such as mill-turn machining of large and heavy workpieces, the Giant Tooling System (GTS) provides a robust and reliable solution for demanding manufacturing environments. Zero-point tooling technology enables rapid and precise workpiece changes reducing machine setup times and downtime.

Each GTS chuck delivers a clamping force of 80kN for a rigid and vibration-resistant connection to the machine table, enhancing machining stability, improving surface quality and overall process consistency.

Modular design allows chucks to accommodate varying pallet sizes, fixture setups, and production requirements. GTS clamping rings on the workpiece carrier or fixture are automatically and precisely engaged in the GTS chucks.

Safety and monitoring features, such as hydraulic open/close control and pneumatic surface cleaning, ensure reliable chuck operation and protect against contamination for secure positioning and smooth processing.

EROWA Technology Inc.
https://www.erowa.com

Electric torque insert driver

Engineered to enhance operational efficiency in machining environments, the DTD500 Electric Torque Insert Driver optimizes torque control for reliable insert clamping, reducing variability and operator fatigue.

Designed for fast and hassle-free insert replacements, the compact, ergonomically designed DTD500’s consistent torque application prevents overtightening and improves tool life. The electric torque driver allows insert changes with minimal effort, making it an essential tool for machinists looking to improve workflow efficiency and process reliability.

KYOCERA Precision Tools
https://www.kyoceraprecisiontools.com