GEN2 machines launched in US

PHOTOS COURTESY OF HERMLE

GEN2 5-axis machining centers are coming to America. Debuting with the C 650, C 32, and C 42, GEN2 brings integration, efficiency, and lights-out performance to the next generation of machinists and manufacturers.

During the next five months, every model will transition to this new platform engineered for automation, sustainability, and spindle uptime. While the technology has advanced, the mechanical design delivering precision and long-term accuracy is unchanged, elevated by smarter, more integrated capabilities.

The GEN2 machines’ electrical architecture has updated hardware and software to meet the demands of future-ready manufacturing. Key upgrades include a new ProfiNet communication bus, IO-Link-compatible sensors, and the latest generation of drive converters on Heidenhain models. These changes boost performance, enhance diagnostics, and ensure long-term adaptability with advanced interface technology and service tools.

New capabilities include:

• Contour broaching – Deep, high-precision sealing grooves
• Grinding – For complex materials and fine surface finishes, for aerospace and semiconductor applications
• Power skiving – Complete gear production in one pass
• Diamond polishing – For hardened components up to 60HRC
• Temperature & ultrasound measurement – For real-time process feedback
• Synchronous deburring, reverse countersinks, and more

These processes are brought together in a single part featuring 13 advanced machining technologies, all completed in one machine, under one setup.

Customers can consolidate multiple setups, capabilities, and machines into a single, fully integrated platform.

• Redesigned coolant system – Improves filtration, extends coolant life, and reduces maintenance
• Smarter energy use – Frequency-controlled drives adapt power to load for lower energy costs
• Advanced spindle diagnostics – Minimize unplanned downtime and improve predictive maintenance
• Seamless automation integration – Including RS 2 GEN2 automation for handling pallets and parts
• Smart Tracker – Optimizes space by identifying pallet contents and intelligently managing workflows

GEN2 models will also feature the ZM 30 ultra-compact tool magazine. It adds 30 additional tools while occupying nearly 50% less space than traditional magazines in an easy rear retrofit for shops looking to expand tool capacity without expanding their footprint.

HERMLE USA Inc.
https://www.hermleusa.net